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The
flat seam method of roofing as illustrated
on this page is most commonly used
on roofs with a slight pitch. However,
the flat seam method is also used
for covering towers or domes. The
seams may be sealed except where the
pitch is less than 3 in./ft in which
case they must be soldered.

Roofs
of slight pitch should be divided
by expan sion battens into sections
not exceeding 30 ft square.
Before
the roof is installed, the wood deck
should be thoroughly dry, smooth,
and covered with building paper. Roofing
using flat seams should have continuous
(solid) sheathing for metal sup port.
The
roof is covered by pans made from
sheets 20 x 28in. For soldered joints
these pans may be pre-tinned 11/2
in. back from all edges on both sides
of the sheet.
Pans
are formed by notching and folding
the sheets as shown in Detail 1. The
pans are held in place by cleating
as shown. After pans are in place,
all seams are malleted and soldered
or sealed.
In
Detail 2 a trapezoid shaped batten
is covered with metal formed and installed
as illustrated. Batten covering is
cleated to deck on 2 ft centers. Pans
are locked and soldered or sealed
to batten covering.
Copper
(minimum 16 oz), terne (minimum 0.15
in. 40 lb coating) or .015 dead soft
stainless steel is recommended for
flat seam roofs.
Detail
3 shows the junction of a roof and
parapet wall. Metal base flashing
is cleated to deck on 2 ft centers
and extended up wall 8 in. Pans are
locked and soldered to base flashing.
Metal counter flashing covers 4 in.
of the base flashing. Detail 4 illustrates
the installation of flashing at edge
of the roof. Flashing is formed as
shown and attached to the face by
a continuous cleat nailed on 1 ft
centers and is cleated to the roof
deck. Pans are locked and soldered
or sealed to the flashing.
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